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1983-1990 Kawasaki KX60 & KX80 Service Repair Manual Dirtbike
Description : 17 Aug, 2023
1983-1990 Kawasaki KX60 & KX80 Service Repair Maintenance Clymer Manual Clymer Kawasaki KX60, 1983-1990 and KX80 1983-1990 repair manual is written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting plete overhaul Contents: QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Washing the bike / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / Parts replacement / Optional parts / Basic hand tools / Precision measureing tools / Special tools / Fabricating tools / Expendable supplies / Mechanic's tips / Safety / Specifications
CHAPTER TWO / TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting trouble / Engine / Engine performance / Engine noises / Excessive vibration / Fuel system / Tow-stroke pressure testing / Clutch /Transmission / Ignition system / Front suspension and steering / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Pre-checks / Engine lubrication / Periodic lubrication / Periodic maintenance / Maintenance Schedule Intervals / Engine oil and filter change / Fork oil change / Drive chain adjustment / Engine tune-up / Front fork air pressure measurement / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END Engine lubrication / Engine cooling / Cleanliness / Servicing engine in frame / Cylinder head / Cylinder / Piston, piston pin and piston rings / Break-in procedure / Reed valve assembly / Specifications
CHAPTER FIVE / ENGINE LOWER END Servicing engine in frame / Engine / Engine sprocket / Crankcase and crankshaft / Specifications
CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM Clutch cover / Clutch / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS Air filter / Carburetor operation / Carburetor service (1983-1987) / Carburetor service (1988-on) / Carburetor adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Exhaust system / Exhaust system decarbonizing / Exhaust system repair / Specifications
CHAPTER NINE / IGNITION SYSTEM Capacitor discharge ignition / Flywheel / Capacitor discharge ignition unit / Ignition coil / Spark plug / Engine stop switch / Wiring diagrams / Specifications
CHAPTER TEN / LIQUID COOLING SYSTEM Cooling system inspection / Radiator / Water pump / Hoses / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING Front wheel / Front hub / Tire changing / Tire repairs / Handlebar / Steering head (KX60 and 1983-1985 KX80) / Steering head (1986-on KX80) / Steering adjustment / Front forks / Specifications
CHAPTER TWELVE / REAR SUSPENSION Rear wheel / Rear hub / Driven sprocket / Drive chain / Tire changing and tire repairs / Uni-Trak linkage / Rear swing arm / Rear suspension bearing replacement / Uni-Trak rear suspension / Rear shock absorber (KX60) / Rear shock absorber (1983-1985 KX80) / Rear shock absorber (1986-1987 KX80) / Shock absorber (1988-on) / Specifications
CHAPTER THIRTEEN / BRAKES Drum brakes / Front brake cable / Disc brake (1984-on) / Brake pad replacement / Front caliper / Rear caliper (1988-on KX80) / Front master cylinder / Rear master cylinder (1988-on KX80) / Brake hose replacement / Brake disc / Brake bleeding / Specifications
INDEX
WIRING DIAGRAMS
Models covered: 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Kawasaki KX60 1983 1983 1984 1985 1986 1987 1988 1989 1990 Kawasaki KX80 KX 60 80
Softcover: 346 pages Publisher : Clymer Pubns Language : English ISBN-10 : 0892875356 ISBN-13 : 978-0892875351 Item weight : 658 g Dimensions : 1.91 x 18.42 x 26.04 cm Out of print Brand new copy Etransfer? will ship!
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